Customization is key when it comes to optimizing deburring processes, especially for applications where machinery components or part fixturing could pose a collision risk. While standard tools may suffice for routine tasks, custom deburring tools designed for your specific application requirements can offer exceptional efficiency and cost-effectiveness. Whether you're dealing with a manual deburring process or high-volume production lines, the benefits of personalized tooling extend far beyond conventional solutions.
From an extended reach tool to a specialized stainless steel deburring tool made short and rigid for a screw machine application, our customizable holders and components are engineered to deliver optimal performance, productivity, and value. By carefully configuring tool attributes to align with your specific needs, we ensure seamless integration into your workflow, enhancing efficiency and minimizing downtime.
Our experts can create any tool you may need to properly perform your daily machining procedures. We’ll take a look at any production issues you may have and custom design a tool to solve all your problems.
In this application for a 4.5 mm hole, there is a limited amount of space available in the work area. Additionally, operator input led to inconsistent results. These problems were resolved by shortening the tool and providing a fixed position blade.
In this situation, extra reach was required to deburr a 3mm hole. The pilot and blade were lengthened to accommodate the requirements.
The part geometry provided very little clearance beyond the bottom of the hole on this job. The pilot was specially designed to allow the cutting edge of the blade to be moved very close to the tip of the tool.
In this stainless steel application, tool life was poor. This was solved by shortening the tool to make it more aggressive and reducing the relief angle so that the blade took less bite. The result was a more desirable light edge break and increased blade life.
In this case, a shoulder close to the edge of the hole was causing tool breakage. The tool was shortened to provide a more aggressive cut, and a fixed position blade with a lower profile prevented the blade from hitting the shoulder.
After thoroughly evaluating your application, we can customize various tool attributes to fit your exact needs. In many cases, customized tools will cost no more than standard tools, making custom design a more financial and efficient choice.
Tool Length
Cutting Angles
Flex Portion
Relief Angle
Rake Angle
We have tools designed to fit your specific needs. Consult an engineer with decades of experience to find out more.